ULTRASONIC BEARING MONITORING

Organizations today are looking for ways to improve maintenance strategies, as predictive and preventive solutions can help reduce costs and maximize safety. A key technology in this effort is ultrasound, which has been used for decades as a nondestructive testing (NDT) solution, and can now be used to complement the industrial Internet of Things (IIoT) applications. Ultrasound, however, is more than just advanced diagnostics — it can be also used for condition monitoring, data collection and asset management.

What Is Ultrasound?

Ultrasound is sound at frequencies greater than 20,000 Hz. It is the same thing you would hear if your cell phone were set to 20,000 Hz or higher — screechy, high-pitched tones. Ultrasound is used to identify potential problems in machinery and other objects in several ways. Using Sonic IR®, technology it can be used to map out walls and measure temperatures (“thermal imaging”). By detecting mechanical waves, ultrasound can map out vibration and pressure changes in rotating machinery. And by sending acoustic waves through the object being tested, ultrasound can pinpoint problems.

Ultrasound can be used to detect problems like corrosion, cracks, and other flaws that are hard to identify without breaking the object being tested. In the case of oil-based products, ultrasound can be used to check for impurities that can damage the machinery. In fact, ultrasound can detect changes as small as a few microns (one micron is equal to one millionth of a meter). As a result, ultrasound can provide a powerful tool to detect and predict potential problems before they cause harm.

In recent years, ultrasound has been integrated with a variety of IIoT systems and other condition monitoring solutions. By harnessing the power of modern computing, IIoT systems can be used to collect and analyze data from ultrasound scans to better understand the condition of a particular machine or system. This data can then be used to make more informed decisions about how to maintain the system, identify potential breakdowns, and predict when maintenance should be done. It can even be used to track performance and identify trends.

The ability to use ultrasound and other condition monitoring technologies with IIoT systems is quickly becoming the norm. With the right systems in place, organizations can gain a greater understanding of their machines and systems, allowing them to identify and address potential problems before they become critical. This means better maintenance, improved performance, and fewer costly repairs.

FAQ

What is the difference between ultrasound and thermal imaging?

Ultrasound is sound at frequencies greater than 20,000 Hz, while thermal imaging uses technology to map out walls and measure temperatures. Ultrasound can also be used to detect mechanical waves, vibration, and pressure changes, while thermal imaging cannot.

What good is ultrasoud for maintenance?

Ultrasound is a valuable tool for maintenance, as it can detect potential problems before they become critical. Ultrasound can be used to identify things like corrosion, cracks, and other flaws, as well as impurities in oil-based products. By integrating ultrasound with IIoT systems, organizations can collect and analyze data to better understand the condition of their machines and systems, allowing them to make better decisions about maintenance and repairs. This can help organizations save time, money, and resources in the long run.

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